Do you need factory maintenance/steel work, fabrication work, welding or repairs?
Boroledi is a cost effective, reliable, professional and loyal company you can depend on. Quality, service and excellent job turnaround times are our hallmarks. We are a professional team with an uncompromising work ethic and are driven to deliver exceptional end results. We exercise respect and consideration in all of our engagements with colleagues and clients.
 
Our committed and excellent staff include:
 
- Boiler makers
- 6G coded welders
- Power Engineer
- Boiler operators
- Assistant boiler operators
 
Talk to our maintenance and fabrication team regarding:

Piping systems - flanged, or straight welded lines, threaded pipelines, stainless or carbon steel
 
Gantry systems - catwalks, stairs, handrail systems, structural beam fabrication

General Engineering - repairs to steelwork and construction of bespoke steel items 

Aesthetics - high-pressure cleaning, sandblasting, spraypainting

Our welding capabilities include: 
- Carbon steel welding
- Stainless steel welding (dairy piping,plate,structural)
- Aluminium 
- PVC welding
(Mig welding, Arc welding, Gas welding and Tig welding) 
  

 
Recently Completed Projects

Hydraulic press - full restoration of a 200 ton tyre press including hydraulic pipelines, structural frame, reservoir, valves and cylinder. Included sandblasting and a respray to remove impact of water damage
Atmospheric Deaerator - refurbishment of complete system - 16,000L storage with tray head type dearator (stand 6m high,pumps ,motors,valves, etc.)
Chimney stack three-part, 18m high, smoke box mounted, designed for 10 ton boiler
Installation and fabrication of a 20m rail jig system for supply chain handling equipment 
Supply and installation of a new pump system to remove waste ice cream (full s/s dairy piping, system and pump)
Brewery pipe labelling project - high quality vinyl labels used to color-code process piping according to ISO standards - a quarter of the factory's piping labelled 
Dairy piping system fabricated and installed for mixing tank systems
Fabricated and designed special stainless steel nozzles for a brewery
Farbricated a number of unique components for supply chain handling equipment
Manufacture and supply of boiler water sampler coolers
Steam condenser and economiser maintenance

 

Complete Boiler and Steam System Operation, Monitoring, Maintenance and Optimisation Service
 
Boroledi offers a range of operations, maintenance and optimisation packages for steam systems, giving our clients peace of mind, reducing system operating costs, improving safety levels and protecting your assets. We offer this service in different permutations designed to meet the needs of each individual client:

  • Monthly service fee for boiler operation and monitoring, with an agreed budget for maintenance
  • Monthly service fee for boiler operation and monitoring with maintenance of the entire steam system (boiler, steam distribution network, steam-related aspects of steam users and condensate return system), with an agreed budget for maintenance
  • Operation and monitoring of the boiler and aspects of the steam system, paid for based on the quantity of steam used by the client. Maintenance is charged for separately.

Benefit from the presence of highly trained operating and maintenance staff, 24-hour call-out support and expert-level engineering input. 

All of the options include Boroledi's assistance with ensuring legal compliance, including preparation of the plant for all statutory checks.

For all of the services above, an optimisation option can also be included. This would involve optimisation of the entire steam system with input from our strategic partner, VWG Consulting. This option can be added on a fixed-cost basis or on the basis of shared savings.

What we're offering is a suite of service solutions that deliver:

  • Total flexibility - choose the option that works best for you
  • Peace of mind and the freedom to focus on core manufacturing activities - leave the steam side of your business in our hands
  • A safe, legally compliant steam system
  • An efficient steam system that minimises operating costs and emissions
  • A reliable steam system, producing steam when required and at the correct quality levels in terms of pressure, dryness and quantity
  • A professionally managed steam system with comprehensive and accurate recordkeeping by our operators and artisans, sound work practices and the application of best practice in terms of operation and maintenance


  
FREQUENTLY ASKED QUESTIONS

How do Boroledi and VWG make a profit from these services ?

The fixed-fee portion is priced at fair value for the service delivered, and is market-related. We also consider what clients currently pay to operate their systems, and try as far as possible to provide a service at a similar or even lower cost.

Where the optimisation option is pursued, the savings generated from projects implemented are shared with the client site. The savings options can vary widely ranging from projects such as excess air optimisation, fuel switching, insulation, condensate recovery, and many others. If investment is needed, funding can be sought or the client can invest the capital. 
 
If you operate and maintain the entire system, will the boiler receive sufficient attention?

Absolutely. A dedicated operator will always man the boiler, which is his primary job. System-wide checks are done by our maintenance staff.
 
How are we charged for your services?
 
Either based on a fixed monthly rate or on a combination of a fixed rate and a rate that is based on the quantity of steam used. In the latter case, an agreed steam price is used. This price may fluctuate based on fuel, water and chemical prices, but the manner in which it is calculated each month is totally transparent and reported in detail with each invoice.  

The fixed rate portion would cover manning costs, consumables and, depending on client requirements, standard maintenance costs. The steam-related cost will be related to the cost of boiler fuel and treatment chemicals. Water can also be included provided the correct metering system is installed to ring-fence steam system water consumption.
  
How long is the service contract?

In general we prefer 5-year contracts, but are willing to negotiate depending on the size and scale of the operation.

  
 

Andy Bates, Managing Director - Cell: 084 377 6635   email - This email address is being protected from spambots. You need JavaScript enabled to view it.

Meryl Bates, Office & Admin Manager - Cell: 076 424 3148   email - This email address is being protected from spambots. You need JavaScript enabled to view it.

Workshop - 082 635 0819

  

Workshop address     
146 Queensberry Road, Norton Estates Benoni      

Boroledi has comprehensive fabrication capabilities which we also employ in the production of engineered mechanical products for the industrial and commercial markets. We also purchase and refurbish used equipment for sale.

 

Talk to us about the supply of:

Boiler Water sample coolers

Steam condensers

Economisers

 

 

 

 

Boroledi (Pty)Ltd 

-providing mobile pipe marking fabrication and installation, this on-site pipe marking system is a preferred way of installation as the client can have flexibility in the final design and information input at a moments notice.

 

Clients recently serviced include Heineken, Nestle and Martin and Martin